3D pallet load planning

Build every pallet stable, square and to its limit

Turn order lists into optimized 3D pallet builds in seconds - stable stacks, height limits respected, ready for the truck.

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Palletizing a single order right now? Get an instant answer with the free pallet calculator

The problem

Pallet building still happens by feel - one carton at a time

How many cases fit on a pallet, which layer pattern holds, how high the stack can go - on most warehouse floors that's experience, not arithmetic. Built loose and you ship air on every pallet position downstream. Built too tall or too heavy and the stack gets rebuilt at the dock - or arrives crushed and turns into a damage claim.

The fix

From order list to optimized pallet builds in seconds

Import your cartons from Excel and Cargo-Planner returns the palletization: layer patterns per pallet, balanced overhang where you allow it, and overloading only where it actually improves utilization. Every build comes back as an interactive 3D plan - re-stacking an item is as easy as dragging it.

Seconds

from Excel list to palletization plan

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Optimized mixed-case palletization plan in 3D

Stacks that survive the journey - not just the forklift

A pallet that leans is a damage claim in waiting. Cargo-Planner respects what each carton can bear, keeps heavy items low, caps layers where you set them and keeps overhang balanced - so the stack that leaves the warehouse is the stack that arrives.

Pallets planned for whatever they're loaded into next

A perfect pallet that's 10cm too tall for the container door is not a perfect pallet. Cargo-Planner plans pallets and the containers, trailers and ULDs they ride in with one tool - so the build fits the racking, the truck and the box before anyone lifts a carton.

We have been using Cargo-Planner in our busy London hub for the past two years. Our focus has been on improving the efficiency of ULD build planning and the tool produces great results through a very user friendly interface.

Steven Blunden, Business Change Manager, IAG Cargo

Top rated by professionals

Learn why users rate cargo-planner 4.8 on Capterra.

Beyond the standard pallet build

Add your warehouse

Using our set builder you can create any warehouse of any size - only create some sections or full representations. Choose if you want to loose load some of the shelves or accept certain pallet dimensions. Connect it to your Warehouse Management System and get a good overview of what fits where.

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Out-of-gauge cargo

Do you have Out of Gauge cargoes? No problem! Cargo-Planner lets you select multiple pallet types. If none of them are large enough to fit your cargo, we will load the item with balanced overhang on each side.

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Overloaded pallets

If overloading is allowed then the tool will automatically determine if overloading a layer is beneficial or not, which can have a great impact on pallet utilization.

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Custom pallets & boxes

Our equipment library contains the most common pallet types, such as EU Pallets and GMA Pallets. Do you have specialized and custom equipment? Design your own pallet or box with our Container Builder in a few minutes. We can account for inner walls, multiple floors, frames, doors, contours and more.

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Why teams pick Cargo-Planner

Built around your rules

Stacking limits, overhang and overload rules, your own pallets, boxes and crates - encode how your operation actually builds, and every plan follows it.

Support from the engineers

No tiers, no ticket limbo: questions go to the team that writes the code - "extremely helpful and supportive", as La-Z-Boy's operations team puts it.

Fits your existing workflow

Send order lists from your WMS or ERP and get finished pallet plans back - through the API or partner platforms like Neurored.

Every mode, one tool

Pallets, containers, trailers, ULDs and breakbulk vessels in one subscription - "be it by road, sea, air or breakbulk - a true win-win solution", as deugro's branch manager puts it.

Nothing to install

Runs entirely in the browser: no desktop installs, no IT rollout - sign in and plan from anywhere.

No specialist required

Planners are productive on day one - "easy to learn", creating "load plans in minutes rather than spending hours", as Momart's head of shipping puts it.

Frequently Asked Questions

How many boxes fit on a pallet?

What is a Ti-Hi (TI × HI)?

What is the difference between column and interlocked stacking?

Can I set a maximum height or weight for a pallet?

Can I palletize cartons of different sizes together?

Can I load the finished pallets into a container or truck?